Pigments typically arise in the form of the primary particles. The primary particles can grow together over their surfaces to form aggregates. One speaks of agglomerates when primary particles and/or aggregates are connected via their corners/edges. The pigment agglomerates are broken up by the dispersing process (dispersion) when the pigments are incorporated into an application medium. Smaller agglomerates, aggregates and primary particles are formed. These, if present, are wetted by a dispersing medium. In the process, they are ideally distributed statistically over the application medium.
In solid form, the pigment can be used pure (primary pigment), as a solid mixture of two or more pigments or as a mixture with one or more fillers. Mixing with fillers reduces the color strength, which makes it easier to dose small amounts. This option is used for powder coatings. Due to spatial proximity, primary pigments have a more intensive effect (simultaneous contrast).
For liquid coatings, (prepared) pigment preparations are often used that either contain binders or are binder-free. These pigment preparations are formulated like the paint itself; predispersed, they contain high pigment concentrations in additives, solvents, water or binders, depending on the application. The advantage of pigment preparations is the simple and exact incorporation, since the pigment is already dispersed and standardized. Additives can have a disadvantage, as the pigment preparation may no longer be compatible with all paint systems.
A tinting system is a combination of several (usually 12-20) pigment preparations, an automatic metering system and formulation software. This method is used for architectural paints. Pigment preparations can be present as a mixture with other pigments or fillers. In addition to the frequently used liquid pigment preparations, granulated preparations made with easily soluble binders are available if additional solvents are undesirable in the paint formulation.
A third option, which is particularly widespread in the plastics industry, is the use of solid or liquid pigment preparations, the masterbatches or liquid colors. In masterbatch production, the pigments are extruded or kneaded into a binder matrix at an elevated processing temperature. After cooling, the re-solid masterbatches are usually granulated so that they produce more accurate and reproducible shades when incorporated into the plastic. Masterbatches can contain several pigments or fillers, depending on the desired effect. Liquid pigment preparations are produced in batches at room temperature. For this purpose, the formulation components are distributed in a binder previously selected for the respective application and then dispersed. In this process, it is crucial to break up agglomerates as optimally as possible in order to ensure high effectiveness of the color concentrates and/or functional process additives. Dissolvers, bead mills and roller mills are usually used here.